met1 etch process flow

# MET1 Etch Process Flow

MET1 Etch Process Flow describes the sequence connecting pattern preparation, removal and verification.

MET1 Etch Process Flowprepare, remove, then verifyBreakthroughOpen the qualified cap or surface layerMain etchChlorine-based AlCu removalEndpoint and overetchClear residual metal; protect ILDCorrosion control and stripQualified dechlorination and PR removalClean and verifyResidues, line integrity and corrosionConceptual integration example · chemistry and step order require local qualification.

## Follow the transitions

Each box marks a manufacturing purpose, not an executable recipe. Some integrations combine steps or move strip and clean operations. Endpoint, where used, must be qualified against feature clearing and underlayer loss.

## Integration context

The illustrated subtractive aluminum module removes exposed AlCu while retaining masked lines. TiN can serve as an upper antireflective cap or a lower barrier; Ti and TiN layers are not interchangeable. A copper damascene flow instead patterns dielectric and fills metal.

## What to verify

Inspect linewidth, fences, alloy residues, barrier clearing and post-etch corrosion.

The illustrated sequence omits tool settings and integration-specific auxiliary steps. For AlCu, corrosion-control treatment must be coordinated with resist removal and atmospheric exposure. For gate and spacer modules, preserving a thin dielectric or exposed silicon is part of the clearing window, not an afterthought.

## Related terminology

met1 etch process flow, metal etch, Al etch, M1 etch, MET1 etch, AlCu etch. Short abbreviations are local process vocabulary and can have other meanings; use the full module name when searching.

## Source and scope

[Aluminum etch and corrosion control](https://www.nanofab.ualberta.ca/avoiding-corrosion-when-dry-etching-aluminum/). The diagram is an original teaching schematic. Layer choices and process families describe an example rather than a universal manufacturing recipe.

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